• Flexicon

Flexicon aseptic liquid filling

Ultimate flexibility for scalable aseptic filling

For more than 30 years, Flexicon has been established as the preferred choice for liquid filling for GMP regulated industries.

At the heart of all the Flexicon filling systems is the low shear, gentle pumping action of our peristaltic fillers which ensure your valuable product is transferred undamaged with high accuracy and precision 

Flexicon offers a range of liquid filling and capping systems that grow with your business. Flexicon’s portfolio ranges from stand-alone units for hand filling, through semi-automatic systems, to fully automatic filling, stoppering and capping machines. The fully automatic systems are customised to fit any glass vial, plastic bottle, test tube, eye-dropper or non-self standing microtube.

Flexicon specialises in the development and manufacture of aseptic filling systems for biotechnology, diagnostic and pharmaceutical markets with an emphasis on precision, efficiency and flexibility. As an experienced leader in aseptic filling, Flexicon has developed every part of our products and services around the fundamental principle of reducing risk. 

As part of the Watson-Marlow Fluid Technology Group, Flexicon is backed by a global network of sales and technical support engineers, supporting your processes whatever stage of your business development.

Flexicon offers a range of products that can be built together to expand into larger systems as your needs grow.

This scalable approach reduces validation costs and limits extra investment as your demand for capacity increases.

PF7+ peristaltic filling machine

Flexicon’s forward-looking product development policy continues to drive the expansion of a unique, high-quality range of products including the new PF7+ tabletop filler. The Flexicon PF7+ is the result of 30 years of industry-focused experience.

The PF7+ is simple to operate, reduces risk of errors, is highly flexible and comes with Flexicon’s trademark precision performance ensuring GMP and regulatory compliance. 

  • Precision filling from as low as 0.2 ml
  • Repeatable filling accuracies of better than ± 0.5 % to prevent costly over filling
  • No foaming, splashing or dripping between fills



Fully-automatic filling

Innovative design with a wide variety of options to suit all requirements.

FPC60 fully automatic fill/finish system

FPC60 is a uniquely configurable small batch aseptic fill/finish system. It can be designed and built with a choice of optional solutions allowing adaptation of each stage of the fill/finish process including vial infeed, filling, stoppering, capping, auto-reject and product outfeed.

To meet the needs of aseptic fill/finish applications, Flexicon provides full turnkey FPC60 solutions for LAF and RABS systems. An Integrated isolator solution for the FPC60 is also available through Flexicon in collaboration with our preferred partners.

  • Reduce contamination sources and save time with hand-free initial calibration.
  • Highly accurate filling of better than ± 1 % from 0.2 ml up to 100 ml
  • Pneumatic free with no format parts for the entire vial range



Flexicon product ranges

Aseptic liquid filling and capping systems

Flexicon liquid filling brochure

Flexicon's products scale with your business, from stand-alone units for hand filling, through semi-automatic systems, to fully automatic filling, stoppering and capping machines.

Download the Flexicon brochure

Flexicon PF7 chosen to transfer customised media for COVID nasal diagnostic tests

A Brazilian specialist culture media manufacturer for microbiological diagnosis bioBoaVista, has developed a viral transport medium (MTV) for more efficient nasal tests for the diagnosis of COVID-19. The novel medium stabilises samples for significantly longer; up to 48 hours at room temperature and up to 5 days between 2°C to 8°C, compared to standard saline samples that last only 12 hours.

Read the full case study

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