Aseptic filling - semi-automatic handling

Semi-automatic filling and capping systems

Overview

FlexFeed 30

The FlexFeed30 is a tabletop bottle handling and capping machine that provides consistent cap torque, reduces operator repetitive strain injuries and is a great alternative to costly fully automatic solutions for flexible, small scale production.

The FlexFeed30 meets the demands of flexible small batch production, while delivering a consistent production quality that is not possible with manual filling and capping. It delivers an excellent return on investment, when upgrading from manual filling and capping solutions.

A complete bottle and cap changeover can be completed in less than 5 minutes. The entire fluid path has been designed for single use, preventing cross contamination.The machine's small foot print makes it easy to use at different locations within a production facility, including use within a laminar airflow cabinet.

On a standard FlexFeed30 the filled and capped bottles will leave the machine on a tray. However, it can be customized so that all bottles will be pushed onto a conveyor belt going to labeling machine. This will improve productivity even further. The FlexFeed30 can be connected to a Flexicon PF7 or a 520Di peristaltic filler. This will add the benefits of a high flexibility in fill volumes, no costly overfilling, reduced foaming and no dripping between individual fills.

Features and benefits

  • Capable of handling screw caps, pipette caps or other screw caps with a special shape
  • Filling and capping up to 1,200 bottles per hour, with diameters from 12 mm to 50 mm
  • Consistent cap torque prevents the problems of leaking bottles

Technical summary

Capacity1200 units/hour
Optional fillers520 Di, PF7 
Max. bottle/vial diameter50 mm
Max. bottle/vial height110 mm

Technical Summary table lists features available within the range. See ‘Technical specifications’ tab for model specific information.

Specifications

Technical specifications

FlexFeed 30
Ingress ratingIP52 
Capacity1200 units/hour
Power supply110/230 VAC, 50/60 Hz 
Power consumption300 W 
Air supplyClean and dry air 
Weight60 kg
AccessoriesCustomized format parts for bottles and caps 
Optional fillers520 Di, PF7 
Max. bottle/vial diameter50 mm
Max. bottle/vial height110 mm

Dimensions

Materials of construction

MaterialAnodized aluminum, Polyacetal, Stainless steel AISI 304

Literature

Brochures

  1. FlexFeed 30 (EN).pdf
    PDF - 1.1mb

Datasheet

Manuals

  1. Flexicon FF30 manual (EN).pdf
    PDF - 704.9kb

Recommended Products

  1. PF7 table top filler

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    Tabletop aseptic filling machine for <0.2 ml to >250 ml. Accuracy of ±0.5 % on most volumes prevents costly overfilling.

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  2. 520Di dispensing pumps

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    Dispensing pump for flow rates to 3.5 L/min and pressures up to 4 bar.

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  3. Accusil tubing

    Accusil tubing

    Tubing for accurate filling with excellent dispensing accuracy ± 0.5 %. Eight sizes available.

    Single-use assemblies

Related Products

  1. FlexFeed 15/20

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    Highly flexible solution for filling with no format parts for different vials/bottles up to 78 mm diameter.

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